Implementing PSM in a Chemical Facility.
Designed a pragmatic RBPS framework, resolved audit findings, and verified barrier health beyond paperwork checks.
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A mid‑size chemicals facility handling flammables and corrosives sought to formalise Process Safety Management (PSM) in line with best practice and to prepare for a forthcoming regulator visit. There were pockets of excellence, but documentation and assurance were inconsistent. Leaders wanted an integrated, risk‑based system and a clear roadmap to sustained performance.
Scope & Objectives
- Implement RBPS‑aligned PSM across operations and maintenance.
- Address audit findings: procedures, training, mechanical integrity, MOC.
- Run focused HAZOP and implement critical safeguards.
- Establish tiered KPIs and an assurance cycle.
Outcomes
- 85% of findings closed in 90 days; remaining tied to capex with interim controls.
- Relief device + interlock testing on a visible schedule with traceability.