Manufacturing Risk Assessment Overhaul

From scattered docs to a single, auditable register supervisors can actually use.

Approach

  1. Discovery & triage of legacy documents; common scoring matrix.
  2. Hazard workshops across welding, grinding, CNC, manual handling, FLT.
  3. Controls prioritised by elimination/substitution; SOPs linked to tasks.
  4. Digitised register with owners, due dates and dashboard.

Results

  • 35% reduction in high/medium residual risks in 3 months.
  • 100% critical assessments in date; reminders for the rest.

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